HOME PAGE COMPANY OVERVIEW CASTING PRODUCTS MECHANICAL SPARES MATERIAL HANDLING FIXING ELEMENTS HARDFACING / COATING HEAVY FABRICATION CONTACT US PREPARATION OF FINAL MANUFACTURING DRAWINGS FOR SPROCKET SEGMENTS PREPARATION OF GEN. ARRANGEMENT LINE DRAWINGS OF DIAPHRAGM PLATES PREPARATION SKETCHES OF HOLDER ANGLES FOR BUCKET ELEVATORS PREPARING FINAL MANUFACTURING DRAWINGS FOR DIAPHRAGM PLATES PREPARING V-BELT PULLEY SKETCHES BEFORE MANUFACTURING PROCESS PREPARATION FINAL DRW'S BEFORE INITIATING THE PRECISE MANF'G PROCESS SOLID MODELLING FOR EACH  INDIVIDUAL LINER PRIOR TO ASSEMBLY CONTROL PREPARING GEN. ASSEMBLY SOLID MODELLING PRIOR TO MASS PRODUCTION PREPARATION OF SOLID MODELLING FOR PATTERNS CONTROL PREPARING GEN. ASSEMBLY DRW. FOR EACH LINE OF DIAPHRAGM PLATES PREPARING GENERAL ASSEMBLY DRAWINGS FOR DIAPHRAGM PLATES PREPARATION OF DIMENSIONAL CONTROL REPORTS FOR RINGS CONTROLLING THE PATTERNS COMPLETELY PRIOR TO CASTING PROCESS PREPARING PATTERN CONTROL PLATFORMS FOR CHECKING PRE-INSTALLATION LINERS CHECKING PATTERN FOR SHRINKAGE PRIOR TO MOULDING PROCESS PRECISELY CHECKING THE RAW CASTINGS BEFORE MACHINING PROCESS PREPARING STEEL TEMPLATES FOR ACCURATE CONFIGURATIONAL CONTROL INSPECTION & SUPERVISING DURING MACHINING PROCESS SENSITIVE DIMENSIONAL CHECK EXACT DIMENSIONAL CONTROL ASSEMBLY CONTROL OF RING SEGMENTS PRIOR TO PACKAGING PENETRANT TEST FOR CRUSHER HAMMERS PENETRANT TEST FOR ALL CRUSHER HAMMERS ULTRASONIC INSPECTIONS FOR WELDING JOINTS OF FABRICATED PARTS COMPLETE ASSEMBLY CONTROL OF DIAPHRAGM PLATES BEFORE PACKAGING EXECUTING PART BASIS INSPECTIONS PRIOR TO SHIPMENT PROCEDURES NUMBERING SEGMENTS DURING ASSEMBLY CONT. FOR EASY INSTALLATION AT PLANT BUNDELING SPROCKET SEGMENTS FOR EACH SET SEPERATELY PROTECTION EACH FINISHED PRODUCT BY APPLYING ANTI-RUST LUBRICANT SEPERATELY EXACT PROTECTION FOR EACH PART DURING SHIPMENT PACKAGING APPLYING SEAWORTHY PACKING PRECISELY APPLYING SEAWORTHY PACKING BY PROTECTED WOODEN BOXES COMPLETELY STRAPPED & PROTECTED WOODEN PALLETS LOADING WOODEN BOXES ON TRUCKS TRUCKS IN CUSTOM AREA AT EXPORT TERMINAL LOADING IN TO CONTAINERS AT EXPORT TERMINAL LOADING PREPARATIONS ON TO FLAT-RACK CONTAINER EXECUTING SAFE LASHING PROCESSES AT SEAPORT LOADING COMPLETED ON TO FLAT-RACK CONTAINER FUNDAMENTAL  PARAMETERS        : » Implementation of engineering solutions for the most convenient material selection pertaining to mechanical properties with existing working conditions and type of wear for the parts/components in place of use at plant, » Specialized studies on preparation & upgrading relevant lay-outs, final manufacturing & solid model drawings on each part / attachment / component basis seperately alongwith general arrangements – assembly drawings for accurate configurational, operational & dimensionalwise products, » Realization of strict raw & subsidiary materials controls as analyzing/testing qualitative data fully corresponding to determined/required chemical analysis & mechanical properties and also keeping material acceptance records, » Setting-up methodical studies covering whole manufacturing/fabrication and/or hardfacing processes through integrated material supply management system, » Carrying out continuous extensive equipment manufacturing phases inspections comprising of; patterns, results of liquid metal-spectral analysis, mouldings, prototypes - samples, templates, allowances, mass production, sand blasting, all rough & sensitive grinding, proper heat treatment (normalizing, annealing, hardening, stress relieving, quenching, tempering & other special heat treatments for castings and case hardening, carburizing-cementation, induction surface hardening processes for various mechanical spares) finish machining, static & dynamic balancing, welding, hardfacing/coating processes on parts in accordance with specific operational characteristic of the each part/component itself, » Executing perpetual rigid quality planning & control processes in terms of NDT & DT as based on designated chemical composition & mechanical properties as well as conforming for the complience of dimensions according to final manufacturing drawings and preparing quality control forms related to each part/component solely furthermore also marking all parts aiming at complete traceability for assurance of reliability of the products and supplying tailored-made products of which are fully matching with plant’s technical needs always. » Supervision of assembly processes prior to initiating appropriate seaworthy packing & shipment procedures, completely for alignement, installation & fixation of the parts as ready to use at plant. COMPANY OVERVIEW  |  CASTING PRODUCTS  |  MECHANICAL SPARES  |  MATERIAL HANDLING  |   FIXING ELEMENTS  |  HARDFACING/COATING HEAVY FABRICATION  |  CONTACT TEKNOBIR INDUSTRIAL CONSULTING ENG.LTD. © Copyright. Files you see here are hosted on the server. It is strictly prohibited to upload any copyrighted material without explicit permission from copyright holders.